After successfully installation and commissioning of 8000BPH 1L water filling line, the client trusts us and placed the order of 5L filling machinery immediately. We will not let down the trust of our client and give them the best configuration possible. This order includes rinsing-filling-capping 3
At the end of last year, a customer from Zimbabwe placed an order for a 5L filling line with our company. The whole line includes semi-automatic bottle blowing machine, 5L linear filling machine, laser printer, self-adhesive labelling machine and film wrapping machine. The capacity of production of
Recently, Sunswell received an order from a Tanzanian liquor distributor for purchase of liquor filling line in Glass and PET bottles.
A new generation of Sunswell carbon dioxide laser inkjet machineThe new CO2 laser code printer is a highly integrated, compact, easy to operate and cheap to use and maintain. It is not only applicable to the carton, food, medicine industry in the simple marking code application, but also very suitab
Since the end of the 20th century, in order to meet the needs of market diversity and individualization, packaging machinery has become more and more prominent in terms of productivity, reliability, automation level, complete set and quality. In order to meet the needs of the social market, realize
We got the order in the September last year, and took around 3 months to manufacture the line, install and make commissioning in our workshop before delivery. In the middle January, the equipments arrived in the client’s factory and asked us to send engineers to make installation and commissioning b
Peru is a country in the west of South America, which is also one of the key markets for our company to develop.After half a year of close contact and follow-up with this Peruvian customer, we finally won the project in October. The project took more than a month to manufacture and was finally finis
SUNSWELL Cap & Fill Level Detection equipment adopts CCD visual detecting, DSP image processing technology, multi-sensor information fusion, precise positioning for high-speed moving object, multi-level optical reflection imaging and wavelet neural network detection technology, etc. It can detect th
20000BPH Aseptic Filling Machine
Ecuador, a country located in the northwest of South America, bordering Colombia to the north, Peru to the south, and the Pacific Ocean to the west. Its capital is Quito. We competed with other companies and won the project in August, and finally got the order of carbonated filling line from an engi
Last week, Alex and Min did live streaming in one of our Sunswell workshops which is especially for Combiblock production. They mainly introduced the 20000BPH Blowing-Filling-Capping 3-in-1 Combiblock for CSD. Combiblock has larger machine frame and faster production speed compared with common filli
Sunswell palletizer is used for stacking cases onto pallet or tray for convenience of forklift to move to warehouse, machine adopts PLC + touch screen control with easy operation and reduce labor intensity greatly, which features high speed, stable performance and space saving. Application: carton b
Rainforest Water S.A, a company owns a high-end artesian water plant located in beautiful mountain in Costa Rica. The company once purchased a 2000BPH glass bottled water filling line, 1000CPH gable top carton water filling line, a 10000BPH (500ml) aluminum bottled water bottling machine from Sunswe
The blow-fill-cap combi-block is a modern high-tech equipment that integrates mechanical, electrical, hydraulic and pneumatic functions. The advantages of high-speed and efficient molding are the development direction of the rotary bottle blowing machine. Its market has long been occupied by foreign
Colombia is a land and sea country located in the northern part of South America. It borders Venezuela and Brazil to the east, Ecuador and Peru to the south, the Pacific Ocean to the west, Panama to the northwest, and the Caribbean Sea to the north. At the beginning of September, we got the order fr
Sunswell has been deeply involved in the Costa Rica market for many years. Currently, there are 6 production lines supplied by Sunswell in operation. Sunswell's brand already has a certain degree of popularity in Costa Rica.
Injection molding machines have a wide range of applications,Plastic products such as automotive interiors,exteriors,plastic pipe futtings,home appliance casings,plastic products for the toy industry and house hold daily use,fruit baskets,trash cans,etc.
Summer is the season for drinking beverages. A friend around me asked me, 'What is NFC juice and is it healthier than other drinks? Today, I will introduce everyone to NFC juice.
Dhaka, the capital of Bangladesh, is located on the delta formed by the Ganges and Brahmaputra rivers in the northeast of the South Asian subcontinent. It borders India on the east, west and north, Myanmar on the southeast, and the Bay of Bengal on the south. This time, the Bangladesh client purchas
In the past June, Sunswell just finish installing and commission for our Tanzania client. For this client, we provide full automatic complete water bottling line which is including water treatment system, high pressure and low pressure air system, bottle blowing machine, water filling capping machi
Availability: | |
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Quantity: | |
TB
Sunswell
Composition
l Emergency switch l Main rotary wheel l Touch-screen l Main switch (power) l Electronic-controlled cabinet l Level l Air control l Label station support regulation device l Rack | l Infeed screw l Infeed starwheel l Label reels l Label station l Discharge starwheel l Comfort label institution l Glue supply system l Conveyor |
1. Equipment constitutes
A: mainframe
SEW servo system |
SEW servo drive system |
SEW motion controller |
Schneider 7” Color Touch-screen HMI |
Sick Digital Color Mark Sensor |
Japan SUNX Detection Sensor for coating adhesive |
Japan SUNX Photoelectric Sensor |
Japan Panasonic Pressure Sensor |
B: Mechanical parks
Transportation institution | TRANSTECNO motor 400w (with deceleration by TRANSTECNO ), inverter speed control |
Conveyor | Italy FLEXON LF820-K325 industrial nylon chain plate conveyor |
Mainframe transportation institution | TRANSTECNO motor |
Sub bottle institution | industrial worm sub bottle institution |
Into bottle institution | with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy and stability of loading |
Position institution | Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning |
Labeling institution | Containers are pick up by rotary wheel, labeling during the rotation. |
Supply label institution | high speed servo opp label supply system (drive by servo-motor) |
Pressing label institution | Arc brush unit |
Guided bottle institution | adjust by double coordinate section guide rail |
Glue supply system | hot melt glue supply system (German SEIMEC control system) ensures the accuracy and uniformity of gluing |
1. Safety part of the machine
Safety protection | In order to keep the operator safety ,when the machine is running please close the protective doors |
Lack of label alarm | Set an alarm to remind the operator to change the label when the label will be use out |
Lack of bottle alarm | When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production |
Leak of labeling alarm | To control the quality of labeling |
Pressure testing | When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce |
Vacuum testing | When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce |
Temperature testing | When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce |
2. Method of Operation
l The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
l The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
l Two narrow strips of hotmelt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process:
Infeed bottle → pre-position →label cutting → gluing → labeling→label by press out → finish
1. Electrical components
No. | Component Name | Brand | From | Qty. | Remarks |
1. | Label Feeding Servo Motor | SEW | Germany | 1 set | 750W |
2. | Label Feeding Servo Drive | SEW | Germany | 1 set | 750W |
3. | Inverter | Danfoss | Denmark | 3 sets | |
4. | Air Switch | Merlin Gerin | France | 1 set | |
5. | Breaker | TE | France | 1 set | |
6. | Relay | Omron | Japan | 3 sets | 24V |
7. | Emergency Switch | TE | France | 2 sets | Front and back |
8. | Switch Power | MW | China | 1 set | 6A |
9. | Control Cable | China | Multi-core shielded wire | ||
10. | PLC | Siemens | Germany | 3 sets | |
11. | HMI 7” | Schneider | France | 1 set | |
12. | Alarm Light | Q-Light | Korea | 1 set | |
13. | Fiber Wire | KYENESE | Japan | 1 set | Photoelectrical sensor |
14. | Fiber Amplifier | KYENESE | Japan | 1 set | Digital display & adjustment |
15. | Photoelectrical Sensor | Panasonic | Japan | 1 set | For checking |
16. | Label Checking Sensor | Panasonic | Japan | 2 sets | |
17. | Label Color Checking Sensor | Sick | Germany | 1 set | |
18. | Label Shortage Sensor | Optex | Japan | 1 set | |
19. | Bottle Checking Sensor | Panasonic | Japan | 1 set | |
20. | System Tracking Encoder 1 | Nimicon | Japany | 1 set | |
21. | System Tracking Encoder 2 | Kuebler | Germany | 1 set | |
22. | Main Motor 2200W | TRANSTECNO | Italy | 1 set | Inverter regulator |
23. | Main Motor Reducer | TRANSTECNO | Italy | 1 set | |
24. | Gluing Motor Transmission | Panasonic | Japan | 1 set | 1:20 |
25. | Gluing Motor 60W | Panasonic | Japan | 1 set | |
26. | Pneumatic Cylinder | Airtac | Taiwan | 2 sets | |
27. | Pressure Sensor | Panasonic | Japan | 1 set | |
28. | Temperature Control | Omron | Japan | 1 set | |
29. | Frame | China | SUS304 | ||
30. | Belt Chain | 82.6 | China |
2. Technical parameters
Name | OPP Hot Melt Round Bottle Labeling Machine |
Capacity | 24,000BPH 150ml |
Power supply | Three-phase 380V 50 Hz 11KW |
Compressed Air Supply | 6kg, 8L/Min |
Machine dimension | 3500mm×3000mm can be adjusted by customer requirements |
Method of speed adjustment | uninterrupted - adjust rate |
Labeling precision | ±1mm |
Maximum label width | 200mm (standard width, can be adjusted ) |
The maximum outer diameter of label | 600mm |
Paper core Hot melt | 152 mm |
Labeling glue | glue at both ends of each label with hot melt |
Gluing temperature | 120~160℃ |
Labeling type for products | suitable for round or square containers made of plastic, metal, glass |
Type of label | OPP label, paper-plastic composite film label, paper label |
Labeling stations | 24 per cycle |
Machine weight | 3800 kg |
Composition
l Emergency switch l Main rotary wheel l Touch-screen l Main switch (power) l Electronic-controlled cabinet l Level l Air control l Label station support regulation device l Rack | l Infeed screw l Infeed starwheel l Label reels l Label station l Discharge starwheel l Comfort label institution l Glue supply system l Conveyor |
1. Equipment constitutes
A: mainframe
SEW servo system |
SEW servo drive system |
SEW motion controller |
Schneider 7” Color Touch-screen HMI |
Sick Digital Color Mark Sensor |
Japan SUNX Detection Sensor for coating adhesive |
Japan SUNX Photoelectric Sensor |
Japan Panasonic Pressure Sensor |
B: Mechanical parks
Transportation institution | TRANSTECNO motor 400w (with deceleration by TRANSTECNO ), inverter speed control |
Conveyor | Italy FLEXON LF820-K325 industrial nylon chain plate conveyor |
Mainframe transportation institution | TRANSTECNO motor |
Sub bottle institution | industrial worm sub bottle institution |
Into bottle institution | with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy and stability of loading |
Position institution | Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning |
Labeling institution | Containers are pick up by rotary wheel, labeling during the rotation. |
Supply label institution | high speed servo opp label supply system (drive by servo-motor) |
Pressing label institution | Arc brush unit |
Guided bottle institution | adjust by double coordinate section guide rail |
Glue supply system | hot melt glue supply system (German SEIMEC control system) ensures the accuracy and uniformity of gluing |
1. Safety part of the machine
Safety protection | In order to keep the operator safety ,when the machine is running please close the protective doors |
Lack of label alarm | Set an alarm to remind the operator to change the label when the label will be use out |
Lack of bottle alarm | When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production |
Leak of labeling alarm | To control the quality of labeling |
Pressure testing | When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce |
Vacuum testing | When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce |
Temperature testing | When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce |
2. Method of Operation
l The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
l The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
l Two narrow strips of hotmelt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process:
Infeed bottle → pre-position →label cutting → gluing → labeling→label by press out → finish
1. Electrical components
No. | Component Name | Brand | From | Qty. | Remarks |
1. | Label Feeding Servo Motor | SEW | Germany | 1 set | 750W |
2. | Label Feeding Servo Drive | SEW | Germany | 1 set | 750W |
3. | Inverter | Danfoss | Denmark | 3 sets | |
4. | Air Switch | Merlin Gerin | France | 1 set | |
5. | Breaker | TE | France | 1 set | |
6. | Relay | Omron | Japan | 3 sets | 24V |
7. | Emergency Switch | TE | France | 2 sets | Front and back |
8. | Switch Power | MW | China | 1 set | 6A |
9. | Control Cable | China | Multi-core shielded wire | ||
10. | PLC | Siemens | Germany | 3 sets | |
11. | HMI 7” | Schneider | France | 1 set | |
12. | Alarm Light | Q-Light | Korea | 1 set | |
13. | Fiber Wire | KYENESE | Japan | 1 set | Photoelectrical sensor |
14. | Fiber Amplifier | KYENESE | Japan | 1 set | Digital display & adjustment |
15. | Photoelectrical Sensor | Panasonic | Japan | 1 set | For checking |
16. | Label Checking Sensor | Panasonic | Japan | 2 sets | |
17. | Label Color Checking Sensor | Sick | Germany | 1 set | |
18. | Label Shortage Sensor | Optex | Japan | 1 set | |
19. | Bottle Checking Sensor | Panasonic | Japan | 1 set | |
20. | System Tracking Encoder 1 | Nimicon | Japany | 1 set | |
21. | System Tracking Encoder 2 | Kuebler | Germany | 1 set | |
22. | Main Motor 2200W | TRANSTECNO | Italy | 1 set | Inverter regulator |
23. | Main Motor Reducer | TRANSTECNO | Italy | 1 set | |
24. | Gluing Motor Transmission | Panasonic | Japan | 1 set | 1:20 |
25. | Gluing Motor 60W | Panasonic | Japan | 1 set | |
26. | Pneumatic Cylinder | Airtac | Taiwan | 2 sets | |
27. | Pressure Sensor | Panasonic | Japan | 1 set | |
28. | Temperature Control | Omron | Japan | 1 set | |
29. | Frame | China | SUS304 | ||
30. | Belt Chain | 82.6 | China |
2. Technical parameters
Name | OPP Hot Melt Round Bottle Labeling Machine |
Capacity | 24,000BPH 150ml |
Power supply | Three-phase 380V 50 Hz 11KW |
Compressed Air Supply | 6kg, 8L/Min |
Machine dimension | 3500mm×3000mm can be adjusted by customer requirements |
Method of speed adjustment | uninterrupted - adjust rate |
Labeling precision | ±1mm |
Maximum label width | 200mm (standard width, can be adjusted ) |
The maximum outer diameter of label | 600mm |
Paper core Hot melt | 152 mm |
Labeling glue | glue at both ends of each label with hot melt |
Gluing temperature | 120~160℃ |
Labeling type for products | suitable for round or square containers made of plastic, metal, glass |
Type of label | OPP label, paper-plastic composite film label, paper label |
Labeling stations | 24 per cycle |
Machine weight | 3800 kg |