COMBIBLOCK
A Combiblock is an advanced packaging solution that combines three key processes — bottle blowing, liquid filling, and capping — into one compact system. Instead of using separate machines, a Combiblock integrates them seamlessly, improving efficiency, reducing energy consumption, and saving factory space. At Sunswell, we design and manufacture state-of-the-art Combiblock systems for water, juice, carbonated drinks, beer, and daily care products. Trusted worldwide, our Combiblock solutions help businesses reduce production costs while ensuring maximum hygiene and reliability.
INDUSTRY APPLICATION
1. Applications of Combiblock Systems
- Bottled Water – still, mineral, or sparkling water.
- Juices & Tea – hot-fill compatible for nutrient retention.
- Carbonated Soft Drinks (CSD) – precise isobaric filling for stable carbonation.
- Beer & Liquor – hygienic, oxygen-controlled environment.
- Edible Oil & Liquid Food – accurate volume control and clean filling.
- Personal Care Products – suitable for shampoo, detergent, and other daily chemical liquids.
2. How Does a Combiblock Work?
- Bottle Blowing – Preforms are heated and blown into bottles using a mold.
- Liquid Filling – Bottles move directly to the filling unit, reducing contamination risks.
- Capping – Bottles are sealed immediately for freshness and safety.
By eliminating conveyors and intermediate storage, a Combiblock ensures a shorter production process, improved hygiene, and significant energy savings.
3. Key Features of Sunswell Combiblock
- Compact Design – One integrated machine reduces factory footprint.
- Energy Saving – Lower power and air consumption compared to standalone equipment.
- High Speed – From 12,000 BPH to 36,000 BPH, ideal for industrial-scale production.
- Hygienic Filling – Enclosed filling environment with CIP (Clean-In-Place) systems.
- Flexibility – Handles PET bottles of different sizes and shapes.
- Automation – PLC touch screen with intelligent monitoring and control.
- Reduced Maintenance – Fewer conveyors and moving parts.
- Faster Changeover – Quick mold and bottle size adjustments.
4. Advantages of Choosing Sunswell Combiblock
- Turnkey Integration – From preform feeding to packaging, Sunswell provides complete solutions.
- Lower Production Costs – Energy efficiency and reduced manpower requirements.
- Hygiene & Safety – Direct transfer between blowing, filling, and capping minimizes contamination.
- Certified Quality – ISO9001, CE, SGS certifications for global compliance.
- Future-Ready – Designed to support Industry 4.0 automation and smart production.
5. Why Invest in a Combiblock System?
Traditional bottling lines require separate blowing machines, conveyors, filling machines, and cappers, which occupy more space, consume more energy, and increase contamination risks.
A Combiblock system addresses these challenges by:
- Reducing factory space by up to 30%.
- Lowering energy and water consumption.
- Shortening the production process.
- Enhancing bottle quality consistency.
- Delivering faster ROI compared to standalone systems.
6. Industries That Benefit from Combiblock
- Water bottling plants
- Juice and tea producers
- Carbonated drink manufacturers
- Breweries and distilleries
- Edible oil refineries
- Cosmetics and personal care brands
7. Why Choose Sunswell Combiblock?
Founded in 2011, Sunswell has become one of the most reliable suppliers of liquid packaging machinery in China. With a 10,000m² workshop, in-house R&D, and global installations, we provide customized Combiblock solutions tailored to your product and market needs.
Choosing Sunswell means:
- Expert engineering for efficiency and hygiene.
- Complete turnkey projects with installation and training.
- Long-term technical support and spare parts supply.
- Proven performance in more than 50 countries worldwide.
8. FAQ About Combiblock
8.1 What is the capacity range of a Sunswell Combiblock?
Our Combiblock systems range from 12,000 to 36,000 bottles per hour (BPH) depending on your production requirements.
8.2 What bottle sizes can a Combiblock handle?
The system supports multiple PET bottle sizes, typically from 200ml to 2L, with quick mold changeover options.
8.3 Can a Combiblock be used for carbonated drinks?
Yes. Sunswell Combiblock models are available for both still and carbonated beverages, ensuring stable carbonation levels.
8.4. How much space does a Combiblock save compared to traditional lines?
A Combiblock can save up to 30% of factory floor space by eliminating conveyors between blowing, filling, and capping.
8.5. What are the main cost savings of using a Combiblock?
Lower electricity and compressed air consumption.
Reduced labor costs due to automation.
Lower maintenance costs with fewer moving parts.
8.6 Is a Combiblock suitable for small-scale businesses?
While most Combiblocks are designed for medium to large-scale production, Sunswell can provide tailored solutions for smaller businesses planning long-term expansion.
8.7 How hygienic is the filling process in a Combiblock?
The direct bottle transfer system ensures maximum hygiene by minimizing open-air exposure, making it ideal for drinking water, juices, and sensitive products.
8.8 Does Sunswell provide after-sales support?
Yes. We offer installation, operator training, spare parts, and lifetime technical support worldwide.
9. Conclusion
A Combiblock is more than just a machine — it is a future-proof investment for beverage and liquid packaging businesses. By combining blowing, filling, and capping in one unit, you gain higher efficiency, lower costs, and better hygiene.
At Sunswell, we specialize in delivering customized Combiblock solutions that empower businesses to grow sustainably.
Contact Sunswell today to learn how our Combiblock systems can transform your production line.